Robot + Welder + 2 Positioners Welding Cell — Twin Configurable Build
Robot + integrated welder + 2 mirror positioners. Twin layout with parallel loading: while one part welds, the operator reloads the other side. Doubled effective throughput from a single robot. Linear track and partition wall are optional.
Request a quote → WhatsAppVideo
Specifications
Robot
Welding
Cell
About this cell
Configurable cell — Twin layout — Factory built and Integrator installed
Robot + Welder + 2 Positioners. Twin layout, zero downtime.
Base build = robot + integrated welder + 2 mirror positioners. Operator loads on side A while the robot welds on side B.
A 6-axis industrial robot, a welding power source and two positioners arranged in mirror layout — fully integrated and synchronized. While one part is being welded, the operator unloads and reloads the other side. The robot rotates between stations, the cycle never stops. Tell us the part, the cycle, the load time — we engineer, integrate, test and ship.
We build and test the cell. You install it.
We engineer, integrate, program and factory-test the complete cell in our workshop. You receive a documented, ready-to-deploy package — drawings, electrical schematics, manuals, FAT report. Final installation and commissioning on your shop floor is done by your team or your trusted integrator. We support remotely (video calls, technical Q and A) during installation. Cleaner scope, faster delivery, lower cost.
Why this configuration
Two stations. One robot. Zero idle time.
In a single-positioner cell the robot waits while the operator loads. In a twin layout, the robot moves to the second station and keeps welding while the operator handles the first. Effective duty cycle gets close to the welding time itself — exactly what you want when the bottleneck is robot occupancy, not part complexity.
That is what we build here: maximum throughput from a single robot. Two mirror positioners, sized to your part, with a partition wall on request to keep the operator safe while the torch fires on the other side. Same robot, same welder, double the parts per shift.
What we build into the cell
Base build vs Options — what we deliver
- 01 — 6-axis industrial robot + controllerAnthropomorphic arm with its native controller cabinet, mounted between the two positioners (or pedestal-raised on request). Brand of your choice.
- 02 — Welding power source — integratedMIG/MAG, MAG-pulse or TIG, with synergic communication to the robot. Wire feeder, gas connection and torch sized to your process.
- 03 — Positioner A (operator-loadable side)Single-axis welding positioner — rotary table, servo turntable or headstock-tailstock — sized to your part. Synchronized with the robot path.
- 04 — Positioner B (mirrored)Identical to A, mirror-mounted. Both stations share the same fixturing footprint so a single program runs on either side, alternating.
★ All options · pick what you need
Anything beyond robot + welder + 2 positioners is optional — added only if you ask for it. None of these is mandatory:
- Safety fence (mesh or polycarb) +
- Interlocked access door(s) +
- Partition wall between stations +
- Safety light curtains +
- Laser scanner safety system +
- Cell status light / signal tower +
- Emergency stop network +
- External operator HMI panel +
- Linear track (7th axis) for the robot +
- Welding fixtures / clamping tooling +
- Fume extraction unit +
- Torch cleaning station +
- TCP auto-calibration +
- Laser or touch seam tracking +
- Process monitoring +
- Pedestal / raised robot mount +
- Water-cooled torch upgrade +
- 200 kg wire drum + dispenser +
- Remote install support package +
What we can build
Capability ranges for this configuration
Robot
Positioner pair
Welding
Cell
What you receive
Factory-built, ready to install
Engineering and design
Mechanical layout, electrical schematics. All drawings shared for your approval before build.
Integration and assembly
The complete cell built in our workshop: robot, welder, torch, two positioners, cabinet — all wired, plumbed and dressed.
Functional test
Test cycles in our facility to demonstrate the cell works end to end on both stations. You can attend in person or remotely via video.
Documentation pack
Operator and maintenance manuals, electrical drawings, parts list, FAT report.
Crating and shipping
Disassembly into transport-ready modules, export-grade crating, loading. Sea or road freight arranged on request.
Remote install support
Your team or your integrator handles the on-site reassembly. We support remotely — video calls, drawings review.
After-sales support
Spare parts, retraining and retrofit kits available on request.
Best for
When this build makes sense
High-volume series
Same part, day after day. The twin layout removes the load-time penalty: robot welds while operator unloads and reloads.
Balanced cycle / load times
Welding takes about as long as one load+clamp cycle. Twin layouts shine when these two times are comparable.
Two parts, two fixtures
Different but related parts on each side, with shared programs and quick-change tooling. One operator, two SKUs.
Manual-line replacement
Replace two manual welding stations with one robot. Same headcount, much higher throughput, more consistent welds.
Throughput-bound shops
The bottleneck is robot occupancy, not part difficulty. Twin layout is the most cost-effective way to push more parts per shift.
Long parts on a track
Add the optional 7th-axis linear track to extend the robot reach across the two positioners — useful for long beams or frames.
Tell us your part. We will build the cell.
30 minutes with one of our welding engineers. Bring a drawing, a video of the current process, or just a sketch on a napkin. We come back with a configuration, a documentation plan, and a quote — fixed scope, factory-built, integrator-installed.
Send us a quote request
Tell us about your project. We reply within 24 hours from our Bilbao office. Inspections, video calls, and on-site partner support available.
Quick question about Robot + Welder + 2 Positioners Welding Cell — Twin Configurable Build?
Ask on WhatsAppTalk to a welding cell expert
Pick a quick call. We will review your specs and find the best match from our 20+ cells in stock.