Robot + Welder + 1 Positioner Welding Cell — Configurable Build
Robot + integrated welder + 1 positioner. Configured your way. Single-station production with continuous welding under part rotation. Linear track and second positioner are optional add-ons.
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Specifications
Robot
Welding
Cell
About this cell
Configurable cell — Modular — Factory built and Integrator installed
Robot + Welder + 1 Positioner. Configured your way.
Base build = robot + integrated welder + 1 positioner. Everything else is your choice.
The minimum is a 6-axis industrial robot, a welding power source and one positioner — fully integrated and ready to weld. Fence, light curtains, linear track, fume extraction, HMI — all optional, added only if you want them. Tell us the robot brand, the welding process, the positioner type and the part — we engineer, integrate, test and ship.
We build and test the cell. You install it.
We engineer, integrate, program and factory-test the complete cell in our workshop. You receive a documented, ready-to-deploy package — drawings, electrical schematics, manuals, FAT report. Final installation and commissioning on your shop floor is done by your team or your trusted integrator. We support remotely (video calls, technical Q and A) during installation. Cleaner scope, faster delivery, lower cost.
Why this configuration
One positioner. One operator. Continuous welding.
Add a single positioner to a robot cell and the part rotates while the torch keeps welding. Your operator loads, indexes, unloads — weld coverage and cycle time both improve. It is the natural step up from a fixed-jig cell, and the most common single-station configuration in production welding.
That is what we build here: the right balance between simplicity and throughput. One robot, one welder, one positioner — sized to your part, expandable later if you want a twin layout or a linear track.
What we build into the cell
Base build vs Options — what we deliver
- 01 — 6-axis industrial robot + controllerAnthropomorphic arm with its native controller cabinet. Brand of your choice. Floor-mounted standard.
- 02 — Welding power source — integratedMIG/MAG, MAG-pulse or TIG, with synergic communication to the robot. Wire feeder, gas connection and torch sized to your process.
- 03 — 1 positioner — single-axis or servo turntableOne welding positioner integrated on the robot side: single-axis rotary table OR servo-driven turntable. Payload, table diameter and clamping interface sized on your part. Synchronized with the robot path.
★ All options · pick what you need
Anything beyond robot + welder + positioner is optional — added only if you ask for it. None of these is mandatory:
- Safety fence (mesh or polycarb) +
- Interlocked access door(s) +
- Safety light curtains +
- Laser scanner safety system +
- Cell status light / signal tower +
- Emergency stop network +
- External operator HMI panel +
- Linear track (7th axis) for the robot +
- Second positioner / twin layout +
- Welding fixtures / clamping tooling +
- Fume extraction unit +
- Torch cleaning station +
- TCP auto-calibration +
- Laser / touch seam tracking +
- Process monitoring +
- Pedestal / raised robot mount +
- Water-cooled torch upgrade +
- 200 kg wire drum + dispenser +
- Remote install support package +
What we can build
Capability ranges for this configuration
Robot
Positioner
Welding
Cell
What you receive
Factory-built, ready to install
Engineering and design
Mechanical layout, electrical schematics. All drawings shared for your approval before build.
Integration and assembly
The complete cell built in our workshop: robot, welder, torch, positioner, cabinet — all wired, plumbed and dressed.
Functional test
Test cycles in our facility to demonstrate the cell works end to end. You can attend in person or remotely via video.
Documentation pack
Operator and maintenance manuals, electrical drawings, parts list, FAT report.
Crating and shipping
Disassembly into transport-ready modules, export-grade crating, loading. Sea or road freight arranged on request.
Remote install support
Your team or your integrator handles the on-site reassembly. We support remotely — video calls, drawings review.
After-sales support
Spare parts, retraining and retrofit kits available on request.
Best for
When this build makes sense
Single-station production
One operator loads, indexes, unloads while the robot welds. The most common single-cell layout in series production.
Rotational symmetry
Tanks, vessels, flanges, pulleys, tubular joints — anything that benefits from continuous part rotation under a stationary or near-stationary torch.
Mid-size parts
Components that fit on a single positioner table or between headstock-tailstock centers. Sized on your spec.
Mixed product runs
Different parts on the same cell, with quick-change fixtures on the positioner. Programs swapped from the HMI.
Step up from manual welding
Replace one welder station: the operator becomes the loader/inspector, the robot does the seam.
Long parts on a track
Add the optional 7th-axis linear track and the robot can weld parts that exceed its reach — frames, beams, long structural assemblies.
Tell us your part. We will build the cell.
30 minutes with one of our welding engineers. Bring a drawing, a video of the current process, or just a sketch on a napkin. We come back with a configuration, a documentation plan, and a quote — fixed scope, factory-built, integrator-installed.
Send us a quote request
Tell us about your project. We reply within 24 hours from our Bilbao office. Inspections, video calls, and on-site partner support available.
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